|
|
Edward Lowton
Editor |
|
| Home> | Plant, Process & Control | >Industry 4.0 | >Why cooling design is critical to the cloud |
Why cooling design is critical to the cloud
23 January 2026
As data centres multiply to meet surging demand from AI and cloud computing, attention is turning to how these energy-intensive sites manage another vital resource - water, says Ross Waite.

DRIVEN BY the surge in AI and cloud computing, new data centres are appearing at pace across Europe, North America and beyond. Much of the debate has focused on how we power sites. Yet there is another side to the story - one that determines whether those billions invested in servers actually delivers: cooling.
Servers run hot, 24/7, and without reliable water systems to manage that heat, even the best-connected facilities cannot operate as intended.
However, a single 100 MW hyperscale centre can use up to 2.5 billion litres per year - enough to supply a city of 80,000 people. The majority of this is consumed in evaporative cooling systems, where 80% of drawn water is lost to evaporation and just 20% returns for treatment. While some operators are trialling reclaimed or non-potable sources, these currently make up less than 5% of total supply.
The headline numbers can sound bleak, but water use is not inherently unsustainable. Increasingly, facilities are moving towards closed-loop cooling systems that recycle water for six to eight months at a time, reducing continuous draw from mains supply. These systems require bulk storage capacity, both for the initial fill and for holding treated water ready for reuse.
Designing resilience into water systems
This is where design choices made early in a project pay dividends. Consultants working on new builds are specifying not only the volume of water storage or the type of system that should be used but also the standards to which they are built. Tanks that support fire suppression, potable water and process cooling need to meet stringent criteria - often set by insurers as well as regulators.
Selecting materials and coatings that deliver 30 - 50 years of service life can prevent expensive retrofits and reassure both clients and communities that these systems are designed to last. Smart water management, in other words, begins not onsite but on the drawing board.
For consultants who are designing the build specifications for data centres, water is more than a technical input - it is a reputational risk. Once a specification is signed off and issued to tender, it is rarely altered. Getting it right first time is essential. That means selecting partners who can provide not just tanks, but expertise: helping ensure that water systems meet performance, safety and sustainability criteria across decades of operation.
The payback is twofold. First, consultants safeguard their client’s investment by embedding resilience from the start. Second, they position themselves as trusted advisors in one of the most scrutinised aspects of data centre development. In a sector where projects often run to tens or hundreds of millions of pounds, this credibility matters.
Ross Waite is export sales manager at Balmoral Tanks
For more information:
Tel: +44 (0)208 665 4100
- RINA acquires Logimatic Solutions
- Helping to triple turnover for Flying Fish
- IP&E Awards 2024 Shortlist Announced
- Making smarter use of shop floor intelligence
- FIPA debuts new Cobot Smart Gripper CSG
- Advanced manufacturing zone in Scotland to create thousands of jobs
- New extinguisher
- Accredited calibration service for force sensors
- A modern solution to steam conditioning
- From Bottleneck to Breakthrough: Automating Outdoor Material Flow
- Introducing Industry 4.0 to SMEs
- Enhance maintenance practices
- Digital transformation: Customer insight matters
- IoT digital experiments as a service
- Smarter maintenance: Paper available
- Condition monitoring & Industry 4.0
- Smart data collection
- Mechanised welding, cutting and Industry 4.0
- Tomorrow’s tech is here today
- The business value of Industry 4.0
















